Omnidirectional Transfer Cart

Omnidirectional Transfer Cart

Project Exported to Turkey – Omnidirectional Transfer Cart This intelligent omnidirectional transfer cart was designed to transport castings within the customer’s factory. Featuring lateral movement capability, it significantly improves operational flexibility and precisely meets the customer’s needs, effectively solving transportation challenges caused by limited workshop space.
Description
Technical Parameters

The Omnidirectional Transfer Cart is an upgraded version of the DWP series, featuring significant improvements in its drive mechanism, control system, and other key components. It is fundamentally different from the standard electric flat carts in the DWP series.

The vehicle is equipped with four independent steering wheel systems, each integrating a drive motor, reducer, and steering motor. Because each steering wheel can be independently controlled and steered, the cart is capable of performing a full range of movements, including forward and reverse travel, lateral movement, and 360-degree rotation.

This design makes it especially suitable for operation in factory workshops with limited space. The control system utilizes a Siemens PLC, while the electrical components are sourced from Schneider Electric or equivalent brands.

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The customized equipment introduced today is a 30-ton Omnidirectional Transfer Cart specifically designed for our Turkish customer. Its primary function is to transport heavy castings within the factory, perfectly addressing the transportation difficulties associated with narrow aisles and restricted space.

 

 

 

The customer is a professional casting manufacturer in Turkey. In their daily production process, they frequently need to transport heavy castings weighing approximately 30 tons, moving them from the processing area to storage and inspection areas.

 

During communication with the customer, we learned about a major challenge in their workshop: limited space and narrow passages. Ordinary electric transfer carts can only move forward and backward and lack lateral movement capability, which often causes them to become stuck or unable to turn in confined areas. This not only slows down material handling but also increases the risk of damage to the castings.

 

The customer had previously tried various types of transportation equipment, but none could fully meet the operational requirements of their narrow workshop. Either the load capacity was insufficient, or the equipment lacked the necessary flexibility. As a result, the customer contacted us to customize a transfer solution that could effectively solve these issues.

omnidirectioal transfer cart for 30 ton mold

Multi-directional transfer cart for 30 ton materials

Model DWP
Rated load (T) 5 10 20 30 50 60 150
Impacted rated load(T) 7.5 15 22.5 30 45 60 75
Structure of frame Steel plates welded,beam structure
Table Size (mm) Customized
Height (mm) 450 530 600 600 600 700 700
Motor Power (Kw) 3 4 5 9 12 15 40
Wheel Diameter(mm) Φ300 Φ350 Φ400 Φ400 Φ600 Φ700 Φ900
Running speed(m/min) 0-25 0-25 0-25 0-25 0-25 0-25 0-25
Break method electromagnetic brake
Ground clearance 50-100
Balance adjustment mechanical conditioning
Operating Mode Wireless remote control/car handle
Battery Type Lead-acid battery, maintenance-free battery, lithium battery
Safety protection Infrared contact stop, fan-scanning radar
Surface requirement Laying rubber, V-shaped frame, table lifting, rollover, work frame

drawing

omnidrecional transfer cart drawing

 

After clearly understanding the customer's core requirements-including a 30-ton load capacity, safe casting transportation, lateral movement to adapt to limited workshop space, and compliance with export standards for Turkey-we immediately organized a technical team to optimize the solution. Based on this, we custom-designed a 30-ton Omnidirectional Transfer Cart tailored to the customer's application.

 

We focused on enhancing the cart's omnidirectional and lateral movement capabilities to ensure smooth and flexible operation in narrow spaces. At the same time, we reinforced the structural design to guarantee stable performance under a 30-ton load. The equipment was strictly manufactured in accordance with export standards, and we assisted the customer with all export-related procedures.

 

After finalizing the solution, we maintained close communication with the customer throughout production and export, regularly updating them on progress, addressing questions promptly, and making necessary adjustments based on their feedback. This ensured the equipment precisely matched the customer's operating conditions and export requirements.

 

At present, this Omnidirectional Transfer Cart has been successfully exported to Turkey and delivered to the customer. The customer has expressed high satisfaction with the equipment. It is easy to operate, flexible, and highly efficient, with the lateral movement function perfectly solving the challenges of limited workshop space. The cart operates stably while carrying 30-ton castings, significantly improving transportation efficiency.

solution

 

 

 

 

 

 

you propose needs,we design and manufacturing

1: Omnidirectional and lateral movement, ideal for limited space
Ordinary electric transfer carts can only move forward and backward and lack lateral movement capability, making them unsuitable for narrow workshops where turning space is limited. In contrast, this Omnidirectional Transfer Cart enables full omnidirectional movement, with lateral motion being particularly valuable.

 

There is no need to reserve large operating areas. Even in narrow aisles, the cart can move laterally and adjust its position flexibly, completely solving the customer's core challenges of restricted space and inefficient transportation. Its practicality far exceeds that of conventional electric transfer carts.

 

2: High load capacity for heavy castings
The rated load capacity of 30 tons precisely matches the customer's casting weight requirements. The reinforced body structure ensures stable operation and strong impact resistance, significantly improving transportation efficiency.

Compared with ordinary electric transfer carts that lack sufficient load capacity, this omnidirectional transfer cart can complete transportation in a single operation. This eliminates the need for batch handling, reduces handling frequency, and minimizes the risk of damage caused by collisions.

 

3: Export-grade customization with reliable quality
As equipment exported to Turkey, strict quality control was applied throughout production. The cart was manufactured in full compliance with export standards to ensure durability, stability, and adaptability to different operating environments. We also provided full assistance with export-related processes, ensuring a smooth and efficient delivery.

 

 

case

 

 

 

 

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