Mould Transfer Trolley

Mould Transfer Trolley

This Mould Transfer Trolley is a customized piece of equipment we designed specifically for our client. It is primarily used for transferring 5-ton molds within the client’s workshop. It precisely solves the problem of navigating the gentle slope connecting the client’s warehouse and workshop. After in-depth communication with the client, we specifically optimized the equipment configuration for their 3% slope scenario by increasing the ground clearance, allowing the Mould Transfer Trolley to climb the slope smoothly and perfectly match the client’s actual usage conditions.
Description
Technical Parameters

The Mould Transfer Trolley is a key product in the DWP series. This equipment supports a high level of customization, including not only load capacity but also dimensions, safety features, and the selected brands of motors and gear reducers.

Powered by a battery system, the trolley operates by supplying power to the drive motor to enable movement, including starting, stopping, and speed control. Its functions vary depending on the selected configuration. We mainly offer three steering systems:

1. Hydraulic Steering

This system is ideal for heavy-duty applications requiring high stability. It supports forward and reverse travel, as well as conventional turning.

2. Differential Steering

Suitable for loads up to 30 tons. This system enables 360-degree rotation by adjusting the speed difference between wheels. It is particularly suitable for trolleys with an aspect ratio close to 1:1. It supports forward and reverse movement, conventional turning, and in-place rotation.

3. Steering Wheel System

This system uses two or four independently driven steering wheels to control movement. It enables longitudinal movement, lateral movement, and in-place 360-degree rotation, making it especially suitable for operation in confined spaces.

 

Mould Transfer Trolley

battery
electrical box
Anti-collision Bollard
Alarm Light
charger
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motor
remote control

 

 

This customized optimization of the Mould Transfer Trolley is a typical example of how we respond to customer pain points and precisely address their needs, serving as strong proof of the product's practicality.

 

Case Study

The client required a device for transferring 5-ton molds within their workshop. During the initial discussions, the client specifically highlighted a key requirement: there was a long, gentle slope connecting the warehouse and workshop, with a gradient of approximately 3%. Standard configurations could not pass this slope smoothly or stably. Understanding the importance of this requirement, we did not adopt a conventional mold transfer cart configuration. Instead, we immediately adjusted the solution by enhancing the core configuration of the equipment and increasing the ground clearance at both ends of the Mould Transfer Cart by 100 mm.

 

Through this targeted optimization, the equipment gained stronger climbing capability and higher ground clearance, enabling it to pass the 3% gentle slope smoothly and reliably, completely solving the client's access problem.

 

After customization and delivery, the Mould Transfer Trolley smoothly transferred 5-ton molds between the workshop and warehouse without any jamming or scraping. The client expressed high satisfaction with the customized solution. This transfer cart not only met the client's mold transfer requirements but also precisely resolved the gentle slope access challenge, becoming a powerful tool for mold turnover in the client's workshop and clearly demonstrating the professionalism and practicality of our customized services.

transfer cart

 

Customized adaptation to gentle slope scenarios
The greatest advantage of this Mould Transfer Trolley is its customized design for gentle slope operation. Compared with ordinary mold transfer carts, it can smoothly pass long, gentle slopes of up to 3% without requiring any site modification by the client, offering far superior passability than similar equipment.

The increased 100 mm ground clearance, combined with the enhanced core configuration, ensures sufficient power and stable operation when climbing slopes, effectively preventing issues such as insufficient power, bottom scraping, and jamming.

 

Precise load matching and high safety
The 5-ton load capacity precisely matches the weight of the customer's molds. The optimized structural design ensures stable transportation without tilting or shaking, effectively protecting the molds from damage and providing excellent safety performance.

 

Customer-oriented customization with immediate usability
The customized design aligns perfectly with the customer's needs throughout the entire process, from initial communication to configuration optimization. Customer pain points are addressed quickly and accurately, eliminating the need for compromises. The equipment can be put into use immediately upon delivery, maximizing practicality and value. 

 

Team Comprehensive Capabilities

 

client

Application Scope:
The mould transfer trolley is widely used in various factories and production sites, including automobile manufacturing plants, machinery processing plants, and shipbuilding yards. It helps workers quickly and safely move various heavy molds, improving production efficiency and reducing labor intensity.

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