The Cable Transfer Cart belongs to the DPJ series. It is powered through a cable reel or drag chain, using 380V or 220V AC power. The power is supplied to the electrical control cabinet, which controls the cart's forward and reverse movement.
This model is generally recommended for operating distances of 100 meters or less. If you have a limited budget and require short-distance transportation, we highly recommend this transfer cart as a cost-effective solution.
CASE STUDY
This Cable Transfer Cart represents a successful customized solution for a customer with specific cable reel transportation needs. The entire process was tailored to the customer's requirements, and the final results exceeded expectations.
The customer's factory required frequent transportation of 50-ton cable reels over a distance of less than 20 meters, while also facing strict budget constraints. Previous attempts using battery-powered rail transfer carts required frequent charging, which delayed transportation, and the overall procurement cost exceeded the customer's budget.
Based on the customer's transportation distance, load capacity requirements, and budget limitations, we recommended and customized this Cable Powered rail transfer trolley. Platform railings were added to securely fix the cable reels, and the power supply structure was optimized to effectively control costs.
After delivery, the equipment seamlessly integrated with the customer's existing tracks and workshop layout without any compatibility issues. It now operates continuously for high-frequency daily transportation, with the cable reels securely fixed and free from shaking, significantly improving transportation efficiency.
The customer reported that this cable reel–powered rail transfer cart not only met their budget requirements but also far exceeded expectations in terms of performance. It successfully solved the three major challenges of high-frequency transportation, secure reel fixing, and cost control, earning high praise for its practicality and cost-effectiveness.
| PARAMETERS OF CABLE TRANSFER CART | ||||||||||
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Model |
DPJ |
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|
Load (T) |
1-5 |
5-10 |
10-20 |
20-30 |
30-40 |
40-50 |
50-60 |
60-80 |
80-100 |
100-200 |
|
Maximum Impact Load (T) |
6 |
12 |
24 |
35 |
50 |
64 |
72 |
100 |
120 |
120-250 |
|
Overall Dimensions (mm) |
4000*2000 |
5000*2500 |
6000*3000 |
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|
Vehicle Height (mm) |
400 |
450 |
500 |
550 |
600 |
700 |
800 |
900 |
900 |
1000 |
|
Wheel Size (mm) |
300 |
300 |
350 |
350 |
400 |
500 |
500 |
500 |
600 |
800 |
|
Wheel-pressure (kn) |
26 |
45 |
65 |
110 |
140 |
180 |
200 |
230 |
350 |
560 |
|
Power (KM) |
1.5 |
1.5 |
2.2 |
3.7 |
5.5 |
5.5 |
7.5 |
11 |
15 |
22 |
|
Track Selection |
P18 |
P24 |
P38/43 |
P50 |
QU100 |
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Track Gauge (mm) |
1430 |
2000 |
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|
Transformer Power (kav) |
6 |
10 |
15 |
20 |
25 |
30 |
50 |
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Take-up Method |
Cable Drum/Drag Chain |
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|
Running Speed (m/min) |
5-30 |
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Ground Clearance (mm) |
50-100 |
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Run Time |
24 Hours A Day |
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Operating Mode |
Wireless Remote Control + onboard Handle |
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Safety Protection |
Infrared Contact Stop/fan-shaped Scanning Radar (optional) |
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Table Top Requirements |
Add laying rubber/add V-shaped frame/table lifting side flipping/add fixture rack (non-standard customization) |
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Despite its lower cost, the DPJ series Cable Transfer Cart provides similar handling functions to the DPX battery-powered model. It offers the same basic features as the DPX series, with comparable load capacity, stability, and safety performance, making it a highly cost-effective electric transport solution.
1.Compared with battery-powered and sliding contact line power supply systems, the rail flat cart offers significant advantages in short-distance, high-frequency transportation scenarios, with lower procurement and operating costs that perfectly align with the customer's budget.
2.The cable reel power supply eliminates the need for frequent charging or battery replacement and avoids the installation and maintenance costs associated with sliding contact lines. The equipment can operate immediately after power-on, meeting the customer's daily high-frequency transportation requirements without power interruption issues.
3.The customized platform railing design is a key advantage not found in ordinary rail transfer carts. It securely supports and fixes the cable reels, effectively solving the industry pain point of reels being prone to rolling and difficult to secure, resulting in more stable and safer transportation.
4.With a 50-ton load capacity and a design optimized for short-distance operation, the equipment features a compact structure and does not require customers to modify their existing workshop tracks or layout. This avoids compatibility issues between the equipment and the workshop environment or material weight, allowing for immediate use and providing far superior adaptability compared to ordinary rail cars.
Why do automotive factories choose Cable Transfer Carts?
For transporting steel materials and steel coils within factory workshops, the DPJ series Cable Transfer Cart is a practical and economical option. In addition to its price advantage, it supports automated transportation and can be integrated with the workshop dispatching system to improve overall handling efficiency.
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